JC TECO HK Co. Ltd

Precision plastic injection tooling Karcher rotation jet pipe More than 100mm sliders stroke

Release time:2020-04-13 12:34

Precision plastic injection tooling Karcher rotation jet pipe More than 100mm sliders stroke

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Classification:    Plastic Injection Tooling

Label:   injection mold components, plastic injection mold tooling



Detail map

Product Details:

Place of Origin:Shenzhen
Brand Name:CE Mold
Certification:ISO 9001 2015
Model Number:Rotor T70

Payment & Shipping Terms:

MINIMUM ORDER QUANTITY:MOQ 1 set
PRICE:25000US$
PACKAGING DETAILS:Ply wooden+steel strips
DELIVERY TIME:7~9 weeks
PAYMENT TERMS:T/T
SUPPLY ABILITY:40 molds /month


Product description:

STEEL:Stavax 420 ESR Beryllium CopperHARDNESS:48~52 HRC
PLASTIC RESIN:PA66+GF30MOLD CLASS:Class A
CAV:1X2


This is the plastic jet pipe rotator parts for famous Sweeper machine maker. Karcher in Germany.

1. From the 2D drawing, we can see the tolerance is very small. just 0.05mm for 18mm diameter. IT is PA66+GF30 and the thickness is uneven. Not easy for so big machine and parts.

2. Hot nozzle is special one. one nozzle with 4 gates in the top. It is specially designed for this kind of bush parts for better cycle time and less waste.

3. The hole 4.4mm with around 120mm length.  It needs high precision for molds and molding skillful. otherwise the slider will be broken soon. So long inserts, we have to use Beryllium copper for cooling and put cooling channel in side.

4. Since the sliders are so long that we put hydraulic pistons for the kickoff. we need control the position with switches.

5. The two outlet of water is around 110 degree difference. So the sliders system is complicated. 4 directions sliders per end. total 16 sliders for 2 cavities mold; Cav sliders and core sliders. Also third internal kickoff sliders. with push plate driving.

Precision plastic injection tooling Karcher rotation jet pipe More than 100mm sliders stroke

Precision plastic injection tooling Karcher rotation jet pipe More than 100mm sliders stroke

 

Mold TypePrecision Plastic injection mold
Design softwareUG, Auto CAD,Pro/E etc.
Steel materialS50C and Stavax 420; berryllium copper
Plastic production Raw materialPA66+GF30 black
Mold baseHASCO standard
Mold runner Hot manifold with 4 gates per nozzle
Mold strandard partsHASCO, etc.
mold life>500,000 shots
Mold hot treatmentnitridation, tempering,etc.
Mold cooling systemwater cooling
Mold surfaceEDM, CNC and polishing
Hardness of the steel48~50 HRC
processHigh speed CNC, standard CNC, EDM, Wire cutting, Grinder,
Lathe, Milling machine, plastic injection machine


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